CONTROLSTRU
ControlSTRU aims to perform all the control and management of the manufacturing and assembly processes of metal structures, both onshore and offshore. Based on engineering information, quality control, planning and contractual requirements, the system identifies what is applicable to each item to be controlled, automatically generating the sequencing of production and inspection activities.
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All field data is collected via mobile devices, ensuring traceability and agility in the process, which, after verification for compliance, allows the automatic generation of technical and management reports.
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All these facilities generate gains in operational efficiency by facilitating the coordination, monitoring and execution of activities, in addition to promoting significant cost reduction and mitigating rework.
WHAT DOES CONTROLSTRU OFFER?
Possibility of simultaneous
control of multiple
contracts
Parameterization to meet different contractual and regulatory requirements
Import of registration data via Excel, webservice/API/FTP
or IFC
Parameterization of
inspection and test plans,
by contract
Management of users, documents and technical specifications
Control of qualification, productivity and performance of welders
Control of raw material
levels, cutting plan,
components, manufacturing drawing and assembly
drawing
Traceability of application materials and consumables
Control of instrument and equipment calibration
Control of QC inspector qualification
Management of the execution and recording of production activities in the manufacturing and assembly phases (cutting, beveling, coupling, welding and heat treatment)
Management of inspection activities applicable to
monitoring the quality standard required by the project (visual, penetrant liquid, magnetic
particle, X-ray, ultrasound,
phased array)
Management of painting
activities (surface preparation, paint coats, touch-up and
“pull off test”)
Manufacturing and assembly scheduling, considering Activity ID and WBS
Use of mobile devices, with
the possibility of reading
QR Code
Printing of QR Code to identify materials and manufacturing drawings
Interface with 3/4D viewers
Formation of non-destructive test batches
Packing list
Customization of the layout of technical and management reports
Control of flanged connections (assembly, torque and inspection activities)
Technical reports approval
flow
Generation of financial measurement based on physical progress
Delivery of the Databook at the end of the work
FLUJO DE INFORMACIONES DE CONTROLTUB
Project
• Line/Pipeline list
• Assembly drawing
• Manufacturing drawing
• Components
• Cutting plans
• Joints
• Bill of materials
• Technical specifications
• ITP
Quality
• Welder list
• Inspector list
• WPS
• RIR of consumables and materials
• Technical report templates
Planning
• WBS
• Priorities
Outputs
• Welder repair/performance indexes
• Welding maps (joints, MD and AD)
• Manufacturing, assembly and test reports
• Technical reports
• Pending activities
• Traceability of materials and consumables
• AD/MD phase tracking
• Batches
• Estimated, executed and total quantities
• Progress calculation memory
• Graphs
• Export of data to other systems (viewers and BIM)
• Databook
Field
• Scheduling
• Production data
• Inspections